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Sameh Khan

Product Engineer

Sameh Khan

Design-focused engineer with experience in vehicle and aerospace development. I've led an FSAE team at international competitions, and am currently developing electric vehicle performance targets at Rivian Automotive! I have a deep passion for human-centric products, and am always looking for opportunities to contribute to the customer experience through great design.

To complement engineering, I have past experience in UX/UI product design techniques, and am proficient with various coding languages. Additionally, I have completed two 5-week immersion programs in Quebec to develop my French.

Education

Bachelor of Engineering Science, Mechanical Engineering
Western University, London Ontario, 2019

Certifications

Leader Effectiveness Training
Gordon Training International
Certified SolidWorks Associate
Dassault Systèmes
Certificat École D'Immersion Française
Western University

Skills

CAD Modelling
CATIA V5 (400+ hrs), SolidWorks (1000+ hrs)

Analysis
STAR-CCM+, ABAQUS FEA

Coding
MATLAB, C++, C, VBA

Creative
Adobe Photoshop, Illustrator, HTML, CSS

Workshop:
Carbon-Fibre Composite Infusion - (VARTM)

Languages

Native
English, Urdu, Hindi

Working Proficiency
French

French Immersion Programs
• Baie-St-Paul, Quebec, 2018
• Trois Pistoles, Quebec, 2014

PROFESSIONAL EXPERIENCE


Attribute Engineer - Water Management

Rivian Automotive
2021 - Present

Led water management design analysis, integration and testing across all vehicle programs (R1T, R1S, Amazon, Future Concepts)
• Integral in delivering the off-road and water fording capabilities of the R1T, the world’s first electric pickup truck
• Established high-level Attribute delivery timeline and DVP/R for vehicle water management. Developed organisational structures and workflows in Jama and JIRA for improved attribute tracking
• Defined User Stories and developed objective vehicle targets with cross-functional stakeholders. Worked intimately with Studio, CAE, Battery ESS, Manufacturing Quality and Body Sealing to integrate water-based safety, corrosion and soiling concepts
• Designed and built water fording and leak testing facilities at Rivian. Performed all water testing related to prototype vehicles

Aerodynamicist I, II

Rivian Automotive
2019 - 2021

• Developed vehicle performance in a variety of unique domains, including exterior aerodynamics, aeroacoustics, thermal performance and occupant comfort (OpenFOAM, STAR-CCM+)
• Pioneered use of PreonLab (SPH solver) within Rivian’s simulation capabilities. Managed High-Performance-Computing (HPC) benchmarking and developed the Rivian Methodology Standard for water management simulation
• Released HPC and simulation methodology improvements and scripts, continuously accelerating analysis turnaround.
• Conducted aero, thermal, soiling and icing testing at full-scale & scaled wind tunnels (Windshear, ARC, ACE) as well as at various proving grounds (TAPG, FAPG, NATC, TRC)

Lecturer’s Assistant

Richard Ivey School of Business
2018 - 2019

• Proctored exams of over 60 students. Marked exams and reports to a moderated rubric, and provided student feedback

Undergraduate Researcher - Haemodynamics

Fac. Medical Biophysics, Western University
2017 - 2019

• Assisted with the development of a blood flow regulation model (developed using MATLAB), allowing for more accurate prediction of oxygen distribution in the surrounding tissue

Special Projects Engineering Intern

Diamond Aircraft Industries Canada
2016 - 2017

• As a member of a UAV design team, curated mass properties database to supplement CG calculations, and pushed proposed weight savings at weekly meetings
• Worked closely with design engineers to track aircraft weights, resulting in more accurate mass prediction for composite parts
• Deployed CATIA scripts to accelerate engineering workflow, simultaneously improving data integrity in customer deliverables
• Designed and tested a new drawing tracking system leading to reduced data error in reporting metrics and better coordination between departments

Website & Graphics Designer

Freelance
2010 - 2014

• Delivered multiple full-build commissions for front-end, templates and web asset design
• Extensive use of Adobe Creative Suite, with focus on User Interface design

FSAE EXPERIENCE

A VOLUNTEER ENGINEERING GROUP THAT DESIGNS, BUILDS AND RACES A FORMULA-STYLE RACECAR


Aerodynamicist

Western Formula Racing
2018 - 2019

• Designed and built an aerodynamically optimised vehicle undertray, decreasing average vehicle laptime by 0.5 seconds
• Pioneered parametric aerodynamic design development within the team
• Performed wind tunnel validation of CFD mesh, and performed structural testing of composite coupons

President

2015 - 2016

• As part of the FSAE series, led a group of over 50 university students in the design, marketing and racing of an F1-style car
• Developed a consumer-focused design ethos, and made organisation-wide technical decisions
• Led the team to a 1st place position in the first race of 2016, solidifying a world ranking of 9th/518

Lead Human Factors Designer

2014 - 2015

• Spearheaded the design of a driver packaging and cockpit controls system to optimize vehicle performance
• Implemented anthropometric research and usage of biometric sensors into cockpit design and manufacture, leading to fatigue reduction, improved driver performance on track, and the potential for long-term data analysis of effects of driver training
• Trained a dedicated team for Human Factors, with students from various health sciences, to assist with engineering design
• Ranked the most ergonomic system by industry professionals at competitions across the US, Germany and Canada